All-digital Welding Machine

Features:

■DSP digital control, with 30 saving channels

■Menu and functions LCD display, with general model and intelligent model

■Presetting of welding current and welding time, expert database usable for intelligent welding

■Arc-start program system automatic optimized, arc starts well, weld bright and beautiful

■Welding time is short, energy concentrated

■Torch with cooling unit inside, thus can reduce the power consumption and prolong the torch’s service life

■Torch with damper outside, few spatter

■The long-cycle stud welding machine is suitable for steel structure, shipyard, bridge, boilers, and on so on; the short-cycle stud welding machine is suitable for chassis, sheet metal, furniture, machinery manufacturing, boiler, etc.

■The long-cycle stud welding machine RSN-1600/2000/2500/3150 can also weld stud and bolt ofФ3-12mm like short-cycle stud welding

Features:

■ Automatic protection from over-current, over-heat, over/under-voltage

■ Arc burns stably, molten pool good, fine welding seam

■ Suitable for many kinds of electrode (cellulose electrode, low-hydro electrode and common electrode)

■ Small and light

■ Specially suitable for tube's downward welding with cellulose electrodes like E6010, E8010, E7048

■ Suitable for welding pipelines

Features:

■ Start arc with HF Pulse, adopt DSP digital control, with 30 saving channels

■ Automatic protection from overcurrent, overheat, over/under voltage

■ Support DC TIG welding, pulse TIG welding and MMA welding, can weld such metals as stainless steel, alloy steel, copper, silver, titanium, etc.

■ LCD shows menu and functions, with fast forward key on the front panel

■ Pre digital set of welding current, current up/down slope

■ Arc burns stably even the lowest output current is 10A, even 5A

1. Features

■ Automatic protection from overcurrent, overheat, over/under voltage, and phase lacking

■ Strong penetration capability of arc and deeper fusion penetration

■ Support stud welding and manual welding

■ Easy to strike arc, fine welding seam

■ Support continuous adjustment of welding current and welding time

In recent years, with the development of welding industry and continuous improvement of welding technology, narrow-gap auto welding is attracting more and more attention. At present, the narrow auto welding system mainly adopt SAW welding and tungsten-rod TIG welding.

The advantages of narrow gap automatic welding are: reducing the amount of metal filling, saving a lot of welding materials and welding time, thereby greatly reducing the welding cost of the weld seam; The low heat input of the weld seam refines the microstructure of the welded metal and heat affected zone, improving the mechanical properties of the weld seam.

The narrow gap automatic welding system we produce consists of heavy-duty robots, wire feeding mechanisms, narrow gap welding guns (including swinging devices), welding equipment, etc.

The narrow gap automatic welding system is mainly applied in industries such as nuclear power, chemical equipment, pressure vessels, wind power, ships, bridges, petroleum, mining machines, etc.

The narrow gap automatic welding systems we exhibited at this Essen exhibition are mainly three types of robot narrow gap automatic welding systems, which are introduced as follows:

The robot narrow gap hot wire argon arc welding is composed of a heavy-duty welding robot, a hot wire argon arc welding machine, and a narrow gap welding gun.

Heavy duty welding robot, model: SYB1830B

Robot features: low noise, good linearity

Modular design, high reliability

High intelligence and security

Hot wire argon arc welding machine, model: DSP-400/RS

Hot wire argon arc welding consists of a welding power source, a hot wire power source, a water cooling system, and a vibrating digital wire feeder.

Welding machine features:

1. The welding machine and automatic wire feeder are both digitally controlled by DSP and communicate digitally.
2. The LCD menu touch screen function display of the welding machine and automatic wire feeder.
3. The wire feeder can choose from vibrating wire feeding, constant speed wire feeding, and pulsating wire feeding.
4. When vibrating wire feeding, it is beneficial to stir the melt pool and make the crystal grains finer,
5. Better mechanical properties of welds; Stir to remove volatile gases and bubbles from the melt pool,
6. Improved welding quality; The vibration function improves the welding ability at all positions; send
7. The molten droplets are easy to detach from the welding wire and enter the molten pool.
8. Automatic heating of welding wire, hot wire current: 10-200A;
9. The welding speed is more than twice that of a regular argon arc welding machine.
10. There are 30 storage channels

Narrow gap TIG welding gun

Suitable materials: carbon steel, low-alloy steel, stainless steel, etc

Suitable for narrow groove welding of 15mm or more

During welding, the wire swinging technique ensures that both sides of the groove are fully fused together

High deposition efficiency, low heat input

It can achieve various welding positions such as horizontal welding, vertical welding, and overhead welding

Parameters

    The G-type deep penetration pulse welding machine is a further electromagnetic compression arc welding machine based on high-speed pulse welding machine, which makes the arc density higher, the arc more concentrated, and the arc more straight to achieve greater penetration, which is conducive to welding medium thick plates. The welding speed is faster and the heat input is low. Especially when using double 1.6mm welding wire for high current welding, the matching power supply is larger. If using 1.6mm solid core welding wire, the welding current is 300A, and the matching voltage can be 27V, which is very suitable for metals with high heat input requirements.

    Gas shielded welding with flux cored wire has been promoted and widely used in industries such as shipbuilding, steel structures, bridges, automobiles, and mining machinery for many years. The gas shielded welding of flux cored wire mainly uses pure CO2 gas or 20% CO2+80% Ar as the shielding gas, and the process is very mature. However, there are still some shortcomings in the application process, mainly including: firstly, the welding wire is prone to moisture; Secondly, when welding with 1.2mm flux cored wire at currents below 160A, there are small balls  at the end of the wire, which is not conducive to controlling the arc and molten pool. Therefore, welding with currents above 160A is mostly used; Thirdly, the depth of melting is shallow, the arc is weak, and the penetration power is not strong.

     When we use deep penetration high-speed pulse or high-speed pulse welding in flux cored wire, even the current is 80A, arc spray transition can also be realized. And there are no small balls at the end of wire when arc burns. The molten pool and arc are easy to control, and the molten pool is clear; The melting depth is greater,  30% greater than that of the core wire in general DC gas shielded welding. High speed pulse arc has greater stirring force and stronger arc force. Therefore, it is easier for flux cored wire welding slag and gas to overflow during welding.

Features

1. Support deep-penetration welding, high-speed pulse welding, DC MAG welding
2. While welding mild steel, its speed is 1-1.3 times of the general MIG/MAG welding, and its penetration force is also 45% higher than the general MIG/MAG welding
3. Welding flux-cored wire, arc is is stronger, and the penetration force is 30% higher than the general MIG/MAG welding
4. While using pulse welding or synergic welding, there will be few spatter
5. Suitable for welding of medium/thick plate in such industries like steel structure, ship-making, bridge, windpower, and so on

Parameter

Our NBC-630G/800G can weld two wires of 1.0mm, 1.2mm, and 1.6mm.

Machine features

1. IGBT inverter full-bridge soft-switch inverter technology, higher efficiency, more energy saving
2. Auto switch off from phase lack, over current, over heat, and over/under-voltage
3. Welding current, voltage and marching speed can be preset accurately
4. Strong ability to suppress network voltage fluctuations, with a width of up to ± 20%, duty cycle of power source is as high as 100%
5. Wire feeding auto checking, wire sending stop automatically while the wire is well contact to work-pieces, and wire feeding will speed up automatically while pressing the wire back button. Wire will be sent back automatically while welding finish
6. AC frequency and duty cycle both adjustable
7. Two wires will not influence each other and will not interfere each other

Technical features

1. In AC SAW welding, the heat input is lower than that of DC SAW welding, suitable for welding metals such as high-strength steel, ultra-high strength steel, and nickel steel
2. AC SAW welding is suitable for splicing welding, welding with small deformation, welding with few heat affected zones
3. Can realize three-wire or four-wire welding together with DC SAW welding machine and realize quick and high efficiency welding

Technical Parameters

The G-type deep penetration pulse welding machine is a further electromagnetic compression arc welding machine based on high-speed pulse welding machine. When the arc is compressed, the arc density is higher, the arc is more concentrated, and the arc is more straight to achieve greater penetration, which is conducive to welding medium thick plates. The welding speed is faster and the heat input is low. Especially when using 1.6mm or more welding wire for high current welding, the matching power supply is larger. If using 1.6mm solid core welding wire, the welding current is 300A, and the matching voltage can be 28V, which is very useful for metals with high heat input requirements.

The model we developed using deep penetration pulse welding: NBC-800SS welding machine (deep penetration pulse single arc double wire welding machine), can match low voltage welding with double 1.0, double 1.2, and double 1.6 welding wires.

Welding machine features:

① It has functions of deep penetration pulse welding, high-speed pulse welding, and DC gas shielded welding

② The solid wire with a diameter of 1.2 can be stably welded with a small current of 40A; Low current welding can replace TIG welding, with a speed 4-5 times faster than TIG welding.

③ When welding with functions such as pulse and unification, ultra-low spatter can be selected.

④ When welding carbon steel, the welding speed is 15% faster than ordinary gas shielded welding, and the penetration force is 60% greater.

    Cold arc welding, also known as cold metal transition welding, currently mainly includes STT (surface tension transfer), CMT (timely wire withdrawal), and Cold Arc (timely shutdown at the moment of arc short circuit) to achieve cold arc.

    Sichuan Morrow Welding Development Co., Ltd. has developed cold arc transition welding machines such as DSP-500TG5 cold arc welding function 10 years ago. In 2023, we developed a timely withdrawal welding wire to achieve cold metal transition welding machine. Our welding machine model is MCT-350, which is matched with robots for high-quality cold arc welding.

Main features:

① The welding machine adopts IGBT inverter technology and DSP digital precise control.

② It has overcurrent, undervoltage, overheating, and phase loss protection functions.

③ Wire retraction frequency: 80-120Hz.

④ During welding, the heat input to the weld seam is low.

⑤ No spatter welding, and the arc is very stable.

⑥ High quality welding of thin plates suitable for arc short-circuit transition

Welding and bridging.

⑦ Can weld carbon steel, stainless steel, aluminum and its alloys, copper

Various metals such as galvanized sheet.

Features:

■ Both the power supply and welding trolley adopt DSP all-digital control and communication

■ The system has a built-in welding expert database and can also store 30 sets of custom      parameters

■ Equipped with arc start anti sticking and automatic wire drawing function upon arc stop

■ Current/voltage/walking speed digital display and pre-set in advance

■ The communication frequency and duty cycle can be adjusted

■ The simultaneous operation of AC and DC power sources does not affect or interfere with each other

■ Low heat input, further improving welding efficiency

 Main features:

■ Digital display and presetting of current and voltage, wide adjustment range of voltage

■ Particular function of automatically removing melting-ball from the end of the welding wire

■ Adopt the double-closed-loop system to control arc, arc burns stably

■ Easy to strike arc, small spatter

■ Wide adjustment range of input voltage: 280V—450V

■ Welding cable can be prolonged to 60m

■ All-digital control, performance is reliable and stable

■ I type machine supports synergic adjustment and presetting of current and voltage

■ When a malfunction occurs, the code automatically displays the cause of the malfunction

NBC-1000P is the auto inverter GMAW welding machine Sichuan Morrow Welding Development Co., Ltd. Based on the original NBC series of semi-automatic welder and MZ7 series of auto submerged-arc welding machine. It is specially developed for box beam use. With pulse functions, its molten depth is deeper and welding seam and is more beautiful.

Features

■ IGBT module all-bridge soft-switch inverter technology, high efficiency, energy saving

■ Automatic protection from phase lacking, over-current, over-heat, over/under-voltage

■ Adopt the double-closed-loop system to control arc, arc burns stably

■ Accurate preset of welding current, voltage and march speed

■ Super low-spatter welding to 4mm, 3.2mm SAW wire, and narrow-gap welding

■ Hi-speed pulse big wire welding, high speed,deep molten depth

Technical features

• Using our high-speed pulse gas shielded welding, we don’t need to add bearing block as the general box beam welding, don’t need do bottom welding, and we can also avoid the problem of hardly removing slag in the first or second submerged arc filling welding, thus greatly reducing production costs and further improve the production efficiency.
• For more information, please contact Technical Department of Morrow Welding

Standard Configuration

NBC-1000P power source        one set

Tractor (with water-cooling head)  one set
Control panel                     one piece

Welding cable                    15m

Control cable                     15m

Earth cable                       2m

Warranty: twelve months for the whole machine, five years for the PCB

Delivery: 30days after receiving your payment if there is no special requirements

Payment term：100% T/T in advance or 100% L/C at sight

Packing: Laminated box with thick foam boat

   Adopting the most advanced IGBT module, big-scale soft switch IC, and all-bridge inverter loop, our IGBT inverter welder is small in size, light in weight, high efficiency, and low no-load consumption, over 1/3 energy saving compared with the traditional welder. It’s the ideal energy-saving welding equipment.With such features as high respond speed, high performance, beautiful seam, high power input capability, small spatter, low noise, easy to operate and move, it is the ideal equipment. It can support such functions as protection from overheat, overcurrent, and over/under-voltage protection, preset of current and voltage.

1. The main loop adopting the all bridge structure (the structure can support the anti-unbalance well), overcurrent protection and primary overcurrent protection fo transformer, the welding machine is endowed with high reliability;

2. Adopting the soft recovery diode as the rectification part, it is easier to recover, lower temperature;

3. Good procedure design, easy to strike arc, arc burns stably and deep penetration;

4. Strong self-compensation capability, a range of 270V-450V

5.Our company's self-developed and produced DSP series IGBT inverter welding machine is a digital inverter welding machine that can be used for DC CO2, DC MAG, pulse MAG welding of carbon steel, stainless steel, aluminum and other materials. This type of model can support welding of different wires from Φ 0.8- Φ 1.6mms. This machine is equipped with welding expert parameters. Users only need to select the welding material and wire diameter, adjust the wire feeding speed through the wire feeding mechanism, and set the welding voltage or arc length to perform normal welding. Automatic protection from phase loss, overheating, overcurrent, and undervoltage, the machine is an ideal welding equipment with high efficiency and energy conservation

Main Features

■ Input: 270V～450

■ Automatic protection from overcurrent, over/undervoltage, overtemprature, phase-lack

■ Digital display of current and voltage

■ Easy to strike arc and arc burns stably

■ Small, light and low noise

■ Support voltage fluctuation of ±20%

■ Welding tractor is multifunctional, marching speed adjustable, different choice in swinging angle, swinging speed and swinging speed, and the center of swing can be preset

Configuration

The configuration of automatic gas-shielded arc machine are as follows

Technical Parameter

1.  Power source

2.Welding Tractor

Implementation Standard

• Safety Standard：GB15579－95
• Technical standard：JBIT8748－98
• Welding standard：APT1104
• Insulation Grade：Class F

Documents

• Packing list
• Qualification Certification
• Instruction Manual
• WarrantyCard

Features:

• Functions are controlled by a DSP chip and can save 30 sets of parameter
• Automatic switch off  in over-current, over/under-voltage, over-heat, phase lacking
• Support fast forward selection on the front panel
• Suport MMA,MIG/MAG and Hi-speed MIG/MAG welding
• Stable pulse welding can be realized with 50A current and Φ1.2mm wire
• Very suitable for mid/thick plate pulse welding with Φ6mm wire
• Can be used with robot to realize automatic welding

1. With such functions as primary current/voltage adjustment, 4T current/voltage adjustment, integral/off

  selection, saving and reading of welding parameter, spot welding set

2. With robot interface and group control interface
3. First in China: Hi-speed DC welding

        Advantages:

A．In bottom welding, the backside of welding seam is also good, the defects can be avoided

        B．Penetration about 20% bigger than the general DC MIG/MAG welding in the big current welding (300A)

        C．Welding speed is 15% higher than the general MIG/MAG welding

        D．In fillet welding, welding meat is flat and smooth, no bulge

• Iron water flows smoothly and is easy to control in covering welding

4. Suitable for sold/flux-cored wire

Comparison of DC MIG/MAG welding and Hi-speed DC MIG/MAG welding

Comparison of Hi-speed DC pulse welding and one-pulse one-drop welding

Parameters

Features:

■DSP digital control with 30 storage channels.

■Automatic protection from over-current, over/under-voltage, overheating, and phase loss

■The panel has a function locking key to ensure consistency of welding parameters.

■Water-cooling type and air-cooling optional 

■Equipped with all the functions of NBM welding machine, as well as AC pulse/AC dual pulse

■When double pulse welding, the shape is beautiful, the fish scale pattern is clear, the strong and weak pulse conversion is crisp, and the arc sounds clearly.

■Heat input is lower than NBM

■Equipped with robot interfaces.

Parameters of power source

Parameter of wire feeder

Questions and Answers

1. Questions: Are you a factory or trading company?
ANSWER: We are welding machine manufacturer with more than 30 years of history. We have our own plant and land and all products are strictly produced with ISO9001:2013,  and equipment, so we can meet both your quantity and quality demands.

2. Questions: how about your MOQ:
ANSWER: Generally if you choose the different products, our minimum order qty. also will be different.

3. QuestionsPayment means:
ANSWER: Actually, payment would be preferred: Normally we choose in T/T and LC

4. Questions: When can I get the products?
ANSWER: Your products will arrive your the nearest domestic port after the order is confirmed, it's about 30 days.

YW-3500T, the weld-chargeable MMA/TIG welding machine, a revolutionary welding solution that combines cutting-edge technology with environmental sustainability.  

This innovative welder is equipped with a 48V lithium iron phosphate battery to provide reliable, efficient power for all your welding needs.  When fully charged, the welder can run for up to 4 hours, allowing you to complete your welding tasks without constant charging.

 Field-chargeable MMA/TIG welding machines are designed to support MMA and TIG welding processes, providing versatility and flexibility for a variety of welding applications.  Whether you work in metal fabrication, construction, or automotive repair, this welder is the perfect companion for professional welders and DIY enthusiasts alike.

 One of the main features of this welder is its environmental friendliness and low cost of operation.  By using lithium iron phosphate batteries, the welder reduces reliance on traditional fuel-fired generators, minimizing carbon emissions and promoting a cleaner, greener working environment.  Additionally, lower operating costs make it an economical choice for businesses and individuals looking to reduce their welding expenses without compromising performance.

 As a welder generator, the field-chargeable MMA/TIG welder offers the convenience of a portable power source with the functionality of a high-quality welder.  Whether you're working in a remote location or on-site on a construction project, this welder provides the power and performance you need to get the job done efficiently.  Its compact and portable design makes it easy to transport and install, ensuring you have reliable welding capabilities wherever you work.

 As a leading welding machine supplier, we pride ourselves on delivering top-notch welding solutions that meet our customers' needs.  Field-chargeable MMA/TIG welding machines demonstrate our commitment to providing innovative and sustainable welding equipment that results in superior welding results.  With advanced battery technology and versatile welding capabilities, this welder is a game changer for professionals in the welding industry.

 In addition to its welding capabilities, field-chargeable MMA/TIG welders can also act as generators to provide auxiliary power for tools and equipment on the job site.  This dual functionality makes it a valuable asset for a variety of applications, allowing you to maximize productivity and efficiency without having to use multiple devices.

 Whether you need an arc welder, a generator, or a welding generator, a field-chargeable MMA/TIG welder is an all-in-one solution for your welding and power generation needs.  Its reliable performance, environmentally friendly design and cost-effective operation make it an excellent choice for professionals and amateurs who require the best in welding technology.

 In summary, the field-chargeable MMA/TIG welder is a game-changing welding solution that combines the power of a welder generator with the efficiency of a sustainable power source.  With advanced battery technology, versatile welding capabilities and dual functionality as a generator, this welder sets new standards in performance, convenience and environmental responsibility.  As a leading welding machine supplier, we are proud to offer our customers this innovative welding machine, providing them with a reliable and sustainable solution for all their welding needs.

 Our Tri-wire tri-arc SAW machine is developed based on the all-digital submerged arc welding machine.

One system include one MZ7-1600 DC submerged-arc power source and two sets of MZE-1250 AC/DC square-wave submerged-arc power sources,and one three-wire welding tractor as well as one control panel.

Features：

▉ Both power source and tractor DSP all-digital control and digital communication

▉ With expert database, and 30 saving channels

▉ Digital display and presetting of current, voltage and marching speed

▉ AC frequency, duty ratio adjustable

▉ AC/DC power source and DC power source work simultaneously without affecting each other

Technical Features：

1. DC power source goes ahead, and AC/DC power source flows, which guarantee good appearance and good weld
2. In welding, the given welding parameters of DC power source should be bigger than or equal tothat ofAC/DC power source
3. After grating feedback control, wire feeding will be more stable and can speed up before resistance, especially suitable for barrel wire
4. With auto warning function after wire touches the workpieces well, high arc-ignition success rate
5. Duty ratio of 50% and frequency of 15-30 is recommended
6. Suitable for high-speed high-efficiency welding of thick plate and ultra-thick plate
7. Especially suitable for using in petrol tube, gas tube, ship making, wind tower, and son on

Technical parameter of DC power source

Parameter of AC power source

Features:

▉ IGBT module full-bridge soft switching inverter technology, high efficiency, energy saving

▉ Automatic protection from phase loss, over-current, overheating, over-voltage and under-voltage

▉ Precise preset welding current, voltage and march speed

▉ Wide voltage adoption, with a voltage fluctuation of ±20%; 100% duty cycle

▉ Wire feeding auto detecting, when it is in good contact with the workpiece, wire feeding will stop aromatically, press and hold to automatically accelerate the feeding and unwinding, and automatically unwind the wire after welding.

▉ Can realize efficient welding of thick plates instead of tandem wire tandem-arc SAW machine

▉ Two kinds of heads:: A (diameter of forward wire is 3.2mm, and that of backward wire is 4mm or 5mm)

B: (the diameter of two wires is the same)

▉ Double wires do not affect each other, do not interfere with each other, and have strong arc penetration

▉ It can realize high-effective welding to thick plate instead of double-wire double-arc welding and high-efficiency

surfacing in double-wire parallel welding

▉ It is the first choice welding power source for gantry welding, welding manipulators and other special

Technical Features：

①Thick wire ahead thin-wire-following big penetration welding

1. The front wire starts arc while touching the workpiece and the rear wire doesn’t need to touch workpiecs

for arc starting

2. Diameter of front wire is 3.2mm, the diameter of rear wire is 4mm, and the welding currents will be matched

Automatically according to the proportion of 2:1

3. The distance between two wires is 3-6mm, the front wire can increase the molten depth, and the rear can increase the molten width
4. There is no need to bevel and leave a gap when welding on both sides of the T type weld with a plate thickness of 30mm

②The same thick wire welding

1. The front wire starts arc while touching the workpiece and the rear wire doesn’t need to touch workpieces for arc starting
2. The welding current of front and rear wires is automatically matched by 1:1
3. The distance between the front and rear wires is 3-6mm, the front wire increases the penetration depth, and the rear wire increases the molten width
4. It can replace double wire double arc submerged arc welding

③Efficient surfacing of the same thick wire (for surfacing, a special surfacing control box is required)

1. Two welding wires of the same thickness are welded in parallel
2. The left and right wire welding current is automatically matched according to 1:1
3. The width of one-time welding weld can reach more than 40mm

Features:

▉  IGBT module, all-bridge soft-switch inverter technology, high efficiency and power saving

▉  Automatic protection from phase lacking, over current, over-heat, over/under voltage

▉  Precise presetting of welding current, voltage and marching speed

▉  CC/CV, suitable for both thin and thick wires

▉  Support SAW, MMA, and gouging

▉  Excellent touchable arc starting and no-touching arc starting function

▉  Strong arc penetration force, different welding tractors are optional

▉  Wire feeding auto checking, while the wire connects the work-pieces well, wire-feeding stops automatically, press the wire sending/back without release, wire sending or wire feeding will be speed up automatically, wire will be drawn back automatically after welding finish

 ▉  Wide voltage adoption, ±20%

▉  Can weld mild steel and stainless steel, the first-choice power source of gantry welding and operator.

▉ In hot wire welding, the welding wire is preheated to 500-900℃ in advance before being fed into the arc area, therefore, the molten speed of unit current wire is increased, and the welding efficiency is increased accordingly

▉ In hot wire welding, under the same current conditions, the welding wire melting speed can be increased by about 15-30%; the heat input of the weld is reduced by 10-20%; the penetration depth is increased by 10-20%; the flux consumption is reduced by 10-30%

Parameters

Suitable industries:

Construction machinery, pressure vessels, shipbuilding, steel structures, wind towers, metallurgy, petroleum, bridges, etc.

Our all-digital AC/DC square-wave SAW machine is developed on the DC SAW machine adopting the inverter technology twice, with wonderful welding result. The details is: the 3-phase 380V/50Hz power will change into HF AC after the filtration of the power frequency rectifier and role of inverter. And over high-frequency transformation and rectification, feedback control of output signal, the smooth and continuously adjustable DC will be got. After the second inversion, the DC will be changed into low-frequency AC for automatic welding of work pieces.

Features

▉ Both power source and tractor DSP all-digital control and digital communication

▉ With expert database, and 30 saving channels

▉Menu and functions LCD display and control, easy to operate

▉ Start-arc anti-stick, auto wire back while arc stops

▉ Digital display and presetting of current, voltage and marching speed

▉ Support MMA, SAW and gouging

▉ AC frequency and duty ratio adjustable

Technical Features

1. CC and CV in both DC welding and AC welding
2. AC CV is recommended for AC quick welding, arc can burns more stably
3. With auto alarmfunction after wire touches the workpieces well, high arc-ignition success rate
4. 4. Duty ratio of 50% and frequency of20-35Hz is recommended

Parameters

Parameter of DC power source

I. Configuration

Welding power source            1pc

Hot-wire power source            1pc

Water-cooling system             1pc

Vibration digital wire feeder      1pc

II. Main Parameter

Welding power source:

Welding current: 20-400A

Current type: DC/Pulse

Hot-wire power source:

Hot-wire current: 10-200A

Current type: DC/Pulse

Wire feeder:

Servo wire feeding motor, wire feeding speed: 0-10 m / min,

Mechanical vibration wire feeding, vibration frequency 0-50Hz

Touch screen operator panel:

10″ touch screen operation;

           Parameter setting, display, uploading;

Industrial computer operation panel:

           10″ industrial computer touch screen operation;

           Parameter setting, display, storage, upload.

III. Main Features and Performance

I) Functions of Vabrication wire-feeding

1. Stir the molten pool and make the crystal grains more fine, and the mechanical properties of the weld better;
2. Stirring to remove volatile gases and bubbles in the molten pool, improving the quality of welding;
3. The function of vibration improves the all-position welding ability;
4. The function of vibration makes the droplets easily escape from the welding wire into the molten pool.

II). Functions of automatic wire feeding function

1. Constant filling function with optimal direction and angle
2. The length of the welding wire entering the molten pool is always the same, and the welding quality is consistent.
3. Constant and sustainable wire feeding improves wire feeding efficiency and reduces the number of arcing stops.

III) Hot wire function:

1. reduce the welding current;
2. Improve the efficiency, the current automatic welding test welding speed reaches 720mm / min.

IV) Industrial computer control technology

1. The panel function is intuitive and easy to understand, and the operation is convenient, and the interface can be customized at will;
2. Data setting and reading all implement bus control mode, and digital communication is more accurate;
3. Welding process: full recording of parameter data such as welding current, welding voltage, wire feeding speed, vibration frequency and hot wire current;
4. Data upload via wireless and limited network; convenient access to MES system,company server or cloud.

            (Industrial computer interface )  

                                (Touch screen interface)

Features:

■ Soft-switch inverter technology, all-digital DSP control, world-advanced level

■ With welding expert database inside, can save 30 sets of self-set parameter

■ Automatic protection from over-current, over/under-voltage, over-temperature

■ All-digital LCD menu to show all functions and data, easy to operate

■ Can get ideal rectangular wave AC/DC no matter the current is small or big

■ Cleaning ratio and cleaning width continuously adjustable, the adjustment range is wide

■ Support TIG spot welding, DC MMA welding, DC TIG welding, DC pulse TIG welding, square-wave TIG welding

■ Support adjustment of initial current, up-slope of current, down slope of current, collector current, to realize high-quality welding

■ Wide usage, support high-quality welding of all kinds of metals and alloys

Features:

■ IGBT module as the main power apparatus, adopt soft-switch inverter technology, high efficiency, power saving

■ DSP all-digital control and communication of machine and tractor

■ With expert database inside, can keep 30 sets of parameter

■ All-digital LCD menu to show function and parameter

■ Anti-stick, automatic arc filling, automatic wire back-sending while arc stopped

■ Wide adjustment range of welding voltage, small fluctuation of welding current and voltage

■ Digital display of current, voltage, and marching speed

■ Support GTAW and carbon gouging, high using ratio

■ Input voltage fluctuation of ±20% is tolerable

Features：

■ Both power source and tractor DSP all-digital control and digital communication

■ With expert database, and 30 saving channels

■ Menu and functions LCD display and control, easy to operate

■ Start-arc anti-stick, auto wire back while arc stops

■ Digital display and presetting of current, voltage and marching speed

■ AC frequency and duty ratio adjustable

■ AC/DC power source and DC power source work simultaneously without affecting each other

Feature

■ Soft switch technology, DSP all digital control

■ With expert database, can keep 30sets of parameters

■ Automatic protection from over-current, overheat, over/under-voltage

■ Arc burns stably, strong penetration force, big molten pool

■ Support cellulose/low-hydro electrode GTAW welding, TIG welding, flux-cored wire self-protection welding, GMAW

Features:

■DSP all-digital control, with 30 saving channels

■Automatic protection from over-current, over/under-voltage, over-heat, phase lacking

■With function lock-key on the front panel, can guarantee the consistency of welding parameters

■Support hi-speed pulse welding, hi-speed double-pulse welding, vertical upward welding, root welding and cold-arc welding

■Can weld stainless steel, high strength steel, high alloy steel, low alloy steel, carbon steel, various nickel (iron, cobalt) based alloys well

■With robotic interface and group control interface

Features

Our company developed the second generation high-speed pulse MIG welding machine on the basis of the first generation normal pulse MIG welding machine, it solved the process of pulse MIG welding thickness, medium and thin carbon steel plate, and further enhances the process of welding aluminum and its alloys and stainless steel.

1.Almost no spatter.

2.High-speed pulse makes large current to automatically form compression arc, a greater depth of molten, groove can be changed from 60° to 30° or 40°, thus greatly improve production efficiency and reduce cost.

3.Small current has cold arc welding process, φ1.2 aluminum wire uses 30A, φ1.2 carbon steel wire uses 35A, φ1.2 stainless steel welding wire uses 35A, which makes the arc more stable.

4.High speed pulse MIG background welding can replace TIG welding, and the velocity is 4-5 times of argon arc welding, and the front and back forming are comparable with argon arc welding.

Features:

■DSP all-digital control, with 30 saving channels

■Automatic protection from over-current, over/under-voltage, over-heat, phase lacking

■With function lock key on the front panel, can guarantee the consistency of welding parameters

■Grating feedback wire feeding unit is used in wire feeder, digital display and setting of welding current and voltage on the front panel of wire feeder, digital communication with power source

■Besides the functions of DSP (TG3), can weld aluminum and its alloys, galvanized sheet, brass, copper and other metals well

■With robot interface and group control interface

Features:

■ Specially for aluminum and its alloy, can realize perfect weld of aluminum, aluminum silicon, aluminum magnesium

■ DSP digital control, with 30 saving channels

■ Automatic protection from over-current, over/under voltage, overheat, phase lacking

■ With function lock key on the front panel, can guarantee the consistency of welding parameters

■ Water-cooling type or air-cooling type optional

■ Support single-pulse welding, double-pulse welding, DC welding, spot welding, setting of primary current/current, 4T current/voltage adjustment, synergic/off selection, saving and read of welding parameters

■ In double-pulse welding, weld beautiful, ripple clear, strong and weak pulses converter quickly, arc sounds clearly

■ With robotic interface, can be used with robots

■DSP all-digital control, with 30 saving channels

■Automatic protection from over-current, over/under-voltage, over-heat, phase lacking

■With fast forward key on the front panel

■Suport MMA, MIG/MAG and Hi-speed MIG/MAG welding

■Stable pulse welding can be realized with 50A current and Φ1.2mm wire

■Very suitable for mid/thick plate pulse welding with Φ1.6mm wire